Manufacturing

PRODUCTION PROCESS

The entire hot-forging production cycle is carried out in-house, from cutting the bar to the sandblasting phase. We team up with specialized external suppliers for machining and other surface treatments.

MATERIALS AND ALLOYS

We are able to produce parts in the most common brass, copper and aluminium alloys. The table below details the most commons alloys used:

Leghe di ottone

Nome commerciale

Composizione chimica

CW617N

OT58

CuZn40Pbi2

CW612N

Profondo stampaggio 

CuZn39Pb2

CW508L

OT63

CuZn37

CW509L

Lega Muntz

CuZn40

CW602N

ADZ

CuZn36Pb2As

CW610N

Lega Muntz al Pb

CuZn39Pb0,5

CW626N

DZR Brass

CuZn33Pb1,5AIAs

CW719R

Naval brass

CuZn39Sn1

CW510L

OT57 (Pb < 0,2 %)

CuZn42

CW510L-80 PPM

OT57 (Pb < 0,008 %)

CuZn42

CW511L

OT57 - USA

CuZn21Si3P

CW724R

EcoBrass

CuZn21Si3P

Leghe di rame

Nome commerciale

Composizione chimica

W004A - E-Cu 57 - CW024A

Cu - ETP

Cu > 99,85%

Leghe di alluminio

Nome commerciale

Composizione chimica

AI 6082

EN AW 6082-T6

AlSi1MgMn

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    MACHINERY

    Our machinery comprises several forging machines, both presses and screwpresses.

    All production lines are completely automated, with electric-actuated load and discharge devices.

    One of the forging lines is equipped with a robot managing every stage of the forging (die lubrication, load and unload of the parts), in order to attain the highest possible quality even for parts with complex shapes or heavy weights.

    In addition to the forging machines the division also has blanking machines, automatic sawing machines and sandblasting machines, with steel or inox grit.

    PRODUCTS

    The division manufactures parts according to the customer’s design.

    Depending on the technical features of the part the most suitable forging method and machine are selected. Thanks to its flexible machinery the division is able to forge everykind of parts: from the simplest ones, forged with high production rate, to the most complex parts, with weights ranging from 50 grams up to 15 kg.

    The sandblasting of the parts is carried out in-house, also with inox grit if needed.

    For other surface finishes we rely on external suppliers, performing  treatments such as:

    • Pickling
    • Nickel and chrome plating
    • Brushing and polishing
    • Brassing
    • Tumbling

    Other treatments are available upon request.
    In the gallery below are shown some of the parts we manufacture.